High-lifter Outlaw Super Duty Extreme Clutch Kit for Can-Am Ou User Manual download pdf

8273 Industrial Park Road ▪ Baxter, MN 56425 ▪ (218) 829-6036 ▪Fax (218) 829-1685

CAN-AM OUTLAW SUPER DUTY KIT INSTRUCTIONS

Model: 650 OUTLANDER 4x4 2010 (ALL MODELS) (28”-29.5” TIRES) Part #: HLCKC650-2-SX

Kits designed for Stock motor and stock exhaust at 0-3000 feet elevation.

ATV’s can be dangerous. EPI has no control over the use of any part. EPI expects the customer to exercise good

judgment as to the proper selection, installation, use and maintenance of any part. EPI assumes no responsibility for

damage or injury of any kind because of misuse, improper installation and improper application of any parts in any way

by any person. Contact your local dealer to schedule installation of this clutch kit if you are not a qualified ATV

mechanic.

This product is NOT to be installed on any ATV that will be used by any person under the age of 16.

TOOLS NEEDED TO INSTALL CLUTCH KIT

- 8 mm wrench

- 17mm socket

- 19mm socket

- #25, #27 Torx

- Flat tip screwdriver

- Rubber / Plastic Hammer

- Torque Wrench

- 1/2 Impact wrench

ENGAGEMENT

2,200 RPMs

1. Remove the key from the ignition. Remove the two bolts from the left side foot peg and remove the peg. Remove

the three bolts holding the left side foot rest to the front fender and the three bolts in rear fender. There is also a

black plastic dart in the inner front fender well (there may be a washer behind this dart) and in the rear fender well

that need to be removed so the foot rest can be removed. Remove the left side foot rest.

2. Remove the clutch cover bolts (#27 torx). Slowly remove the clutch cover being careful not damage the clutch

cover gasket.

3. Remove the center clutch bolt (19mm) from the primary (front) clutch. Using a 1/2” air or electric impact wrench

makes the job much easier. Caution the clutch is under spring tension and when bolt is removed the clutch can pop

of the machine. Once bolt has been removed grab onto the outer half of the clutch and pull towards yourself. The

clutch should pop of the machine, if it doesn’t you can LIGHTLY tap on the center of it with a rubber or plastic

hammer and the clutch should come off. When the clutch comes off the machine be sure to hold the clutch so the

inner part can’t slide out of the outer housing. Place clutch on a clean surface and remove the primary spring.

Using an #25 torx and an 8mm wrench remove 1 nut from each weight pin. Slide the pin out and remove the

weight. Note that there are 2 small metal washers that fit on either side of the weight. These washers will either fall

down in the clutch housing or possibly stick to the sides of the stock weights. You will need to reinstall them with the

new EPI weights. Position a new EPI weight in the housing, and while sliding the pin back in place, slip a metal

washer in on each side of the weight. Tighten the nuts on the pins. NOTE: IF YOUR KIT INCLUDES 2 DIFFERENT

SETS OF 3 WEIGHTS, YOU NEED TO BE SURE TO INSTALL EACH MATCHING EPI WEIGHT DIRECTLY

ACROSS FROM EACH OTHER (OR IN AN EVERY OTHER SEQUENCE) IN THE CLUTCH TO MAINTAIN A

BALANCED SET-UP.

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Summary of Contents

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8273 Industrial Park Road ▪ Baxter, MN 56425 ▪ (218) 829-6036 ▪Fax (218) 829-1685 CAN-AM OUTLAW SUPER DUTY KIT INSTRUCTIONS Model: 650 OUTL

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4. Caution the secondary (rear) clutch is under spring tension and will come off the machine when you remove the clutch bolt. While holding onto the

High-lifter Outlaw Super Duty Extreme Clutch Kit for Can-Am Ou User Manual

Browse online or download User Manual for Hardware High-lifter Outlaw Super Duty Extreme Clutch Kit for Can-Am Ou. High Lifter Outlaw Super Duty Extreme Clutch Kit for Can-Am Outlander 650 (10-12) User Manual

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High-lifter Outlaw Super Duty Extreme Clutch Kit for Can-Am Ou User Manual

Browse online or download User Manual for Hardware High-lifter Outlaw Super Duty Extreme Clutch Kit for Can-Am Ou. High Lifter Outlaw Super Duty Extreme Clutch Kit for Can-Am Outlander 650 (10-12) User Manual

Summary of Contents

More documents for Hardware High-lifter Outlaw Super Duty Extreme Clutch Kit for Can-Am Ou

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