High-lifter Outlaw Clutch Kit for Suzuki King Quad 700 (2007) User Manual download pdf

8273 Industrial Park Road ▪ Baxter, MN 56425 ▪ (218) 829-6036 ▪ Fax (218) 829-1685

SUZUKI OUTLAW SUPER DUTY KIT INSTRUCTIONS

Model: 700 KING QUAD 4x4 2007 (27”-28” TIRES) Part #: HLCKS700KQ-1-P

Kits designed for Stock motor and stock exhaust at 0-3000 feet elevation.

ATV’s can be dangerous. EPI has no control over the use of any part. EPI expects the customer to exercise good

judgment as to the proper selection, installation, use and maintenance of any part. EPI assumes no responsibility for

damage or injury of any kind because of misuse, improper installation and improper application of any parts in any way

by any person. Contact your local dealer to schedule installation of this clutch kit if you are not a qualified ATV

mechanic.

This product is NOT to be installed on any ATV that will be used by any person under the age of 16.

Tools needed to install clutch kit

- Metric socket set

- Torque wrench

- Spring tool or needle nose pliers

- 1/2” impact wrench

- Suzuki oil

- Punch or spanner wrench

- Flat tip screwdriver

- Clutch compression tool (EPI part # CCT510)

- Clutch shoe remover (Suzuki part # 09920-33540)

- Sliding shaft (Suzuki part # 09930-30104)

Gaskets needed

- Order gaskets from you local dealer before you install clutch kit

- Internal clutch housing gasket - part # 11482-31G00

Engagement

2,450 RPMs

1. Remove the key from ignition. Remove the right side foot rest including the metal support bracket. Remove the

clutch cover. Note the length of the bolts and their location.

2. Once the clutch cover is removed you should be able to see both clutches. Remove the aluminum clutch guard.

Remove the bolt that holds the primary clutch (front clutch) on. Pull the clutch off the machine and place on a flat

clean surface. Slide the inside plate up and out of the clutch. This should reveal eight clutch rollers.

3. Remove one of the stock rollers and press the center weight out of the roller housing. Press in the new weights,

supplied in the kit into the roller housings and place the roller back in the clutch. The weights can only be pushed

into the housings one direction, make sure you are pushing it out the right way or damage can occur. Repeat this

step for the remaining rollers. NOTE: If your kit has two different weights be sure to place them directly

across from each other (or every other one). This keeps the clutch in balance. Make sure you have all eight

of the rollers in the proper place and position. Install the inside plate making sure all the rollers are in the proper

location. Place clutch out of the way and start working on the secondary clutch.

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8273 Industrial Park Road ▪ Baxter, MN 56425 ▪ (218) 829-6036 ▪ Fax (218) 829-1685 SUZUKI OUTLAW SUPER DUTY KIT INSTRUCTIONS Model:

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4. Remove the bolt that holds the secondary clutch on. Remove the clutch and belt from the machine. Using a spanner wrench or punch and a hammer lo

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High-lifter Outlaw Clutch Kit for Suzuki King Quad 700 (2007) User Manual

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